Friday, June 17, 2022

Steps to Calculate Friction Loss in Your Pond Aeration System


Example 1
: We have a ½ acre circular pond at 8’ depth.  The pump will be 100’ from the diffuser.  We looked at the HIBLOW pump sizing chart and determined that the HP-80 with 1 medium bubble diffuser is the best solution.    

  • Step 1: Add the water pressure and the diffuser pressure together.  8’ deep/ 2.31 = 3.46 PSI.  Our medium bubble diffuser adds 0.25 PSI. Total: 3.71 PSI
  • Step 2:  Determine the airflow of the HP-80 at 3.71 PSI. First, click on the HP-80 in the HIBLOW Model column on our website. Under product details, click “download specifications”. Looking at the HP-80 graph (pictured below): the air flow is right around 2 CFM or 57 LPM at 3.71 PSI.  The red line shows how the graph is interpreted. 
  •  Step 3:  Reference the HIBLOW USA Friction Loss Chart (link here).  The chart specifies PSI per 100’ of tubing.  The friction loss at 2 CFM or 57 LPM is about .45 PSI for 3/8” diameter tubing or 0.14 PSI for ½” tubing. In this case we would probably suggest going with the ½” tubing to reduce the pressure and increase the airflow.


*The chart is for schedule 40 PVC tubing.  Use the nominal diameter sizes for PVC.  Reference in the inside diameter numbers for weighted tubing.

**If you were running the tubing 200’ for example, you would need to multiply the PSI by 2 to get the total friction loss.  Friction loss at 200’ would be 0.9 PSI if using 3/8” diameter tubing and 0.28 PSI if using ½”.

  • Step 4: Calculate the Total System Pressure:  Water pressure + diffuser pressure + friction loss.  

For this example, our total system pressure using ½ diameter tubing is 3.85 PSI (3.46 PSI+ 0.25 PSI+ 0.14 PSI).  Looking back at the HIBLOW flow chart/ pressure chart (above), the total airflow entering the pond will be around 50-55 LPM or 2 CFM.  At this point it is important to make sure the airflow fits within the diffuser recommendation range.

Read the full article on our website!

Choose HIBLOW for Your Pond Aerator

We’ve manufactured air pumps for the pond and aquatic industries for over 30 years. We know that reliability, energy efficiency, and low sound levels are all extremely important for your aquatic systems. Whether you’re aerating tanks on fish transport vehicles, operating a commercial fish farm, or just keeping your backyard pond in a healthy condition—you can depend on our HP and XP pond aerators for your application.

Contact us today to find the best pump for your application!


Tuesday, June 7, 2022

How to Calculate Backpressure for a Pond Aeration System


Calculating or measuring the backpressure is important when planning and maintaining an aeration system. 

 Backpressure and air flow have an inverse relationship – the higher the pressure, the less the air flow. In reverse, the lower the pressure, the higher the air flow. The amount of airflow entering the pond is important to understand when choosing a pump, diffuser, and tubing. To estimate the amount of air flow we need to first calculate the total system pressure. 

Calculating System Backpressure:

  1. Calculate water depth backpressure:  Every 2.31 ft. of water depth is = 1 PSI.  Example: the water pressure for an 8’ deep pond is: 8’/2.31 = 3.46 PSI
  2. Identify diffuser backpressure:  A popular suggestion on the internet is a fine bubble stone diffuser, which can add as much as 1.5 PSI to the system and can easily plug.  HIBLOW recommends a medium bubble diffuser which typically puts less than 0.25 PSI on the system.  Regardless of which diffuser size/ type you choose, it is important to be able to estimate the amount of pressure the diffuser adds to your system.  Also note the amount of air flow recommended for the diffuser.  If below the minimum flow recommended, the air may not be strong enough to open the pores and “self-clean”.  This information will be important at the end of this exercise. For more in-depth information on diffusers, check out our article: https://www.hiblow-usa.com/2021/05/03/pond-aeration-system-diffuser-options/
  3. Calculate friction loss: Air flowing through the tubing will create friction loss (added pressure).  The air pump size, length of the tubing, number of lines, elbows, and diameter of the tubing will all factor into the calculation.


First, we need to figure out the diameter of tubing that is best for your set-up.  As a rule of thumb, for any run within 50’ a 3/8” tube is likely ok.  From 50’-100’ we typically suggest ½” diameter tubing.  Anything beyond 100’ we suggest ¾’ diameter tubing.  However, that is just a rule of thumb and there are exceptions based on the amount of air flow from the pump (pump size) and the back pressure.  

Learn the steps for calculating friction loss on our website!
 

Aquaculture America – San Antonio, Texas – Feb 18-21, 2024

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